Dukane Intelligent Assembly Solutions

Name: Dukane Intelligent Assembly Solutions
Address: 2900 Dukane Drive, Saint Charles, IL, 60174, US
Telephone: +16307974900

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Saint Charles, IL
Dukane Intelligent Assembly Solutions

Dukane is a global leader of Plastic Welding solutions.

09/02/2026

Meet Quadro™ at PackExpo 2026.

Dukane continues to lead technological advancements in bonding plastics with the patented Quadro™ Ultrasonic Sealing Module, the next evolution in ultrasonic sealing technology designed to deliver unmatched precision, speed, and seal integrity for high-performance packaging. Quadro's innovative scrub-motion produces stronger, smoother seals by directing molten material precisely into the seal line. It eliminates pinholes and material overflow caused by standard ultrasonic horns, even across multilayer transitions, thereby achieving superior hermetic seals and improving shelf life.

Key Benefits of Dukane's Quadro Ultrasonic Sealing Module:

+ Hermetic, High-Quality Sealing – Even for Thin Materials
+ Compact and Flexible Design+ Scalable for Large Seals
+ High-Speed Sealing with SynQro™
+ Eliminate Cold Seal Adhesives

Learn more about Quadro™ and how it achieves sealing speeds nearly double those of traditional ultrasonic systems. It is the ideal solution for high-output production lines where speed, quality, and reliability are critical:https://shorturl.at/HY5N9

See it in action at PackExpo 2026, Booth S-4321.

09/01/2026

Laser Plastic Welding Seminar: A Roadmap for Engineers from Design to Production

BUY ONE SEAT & GET ONE SEAT FREE! OFFER IS VALID UNTIL SEPTEMBER 18th.

Join us for a focused, one-day deep dive into the fundamentals of Laser Plastic Welding for today’s manufacturing environment. Led by industry experts, this seminar is designed for engineers, product designers, and manufacturing leaders who want to improve reliability, reduce scrap, and enhance production efficiency.

You’ll learn how to:

+ Design plastic components that weld cleanly and consistently

+ Select the right materials and understand color and transparency requirements

+ Plan effective production concepts and choose the appropriate welding equipment

+ Establish robust process controls for repeatable, high-quality results

By the end of the seminar, you’ll be equipped to avoid common design and processing pitfalls, perform basic troubleshooting, and develop stronger process control strategies to ultimately reduce downtime, lower scrap rates, and optimize overall production costs.

October 29, 2026 8:30AM CST
Dukane Global Headquarters
2900, Dukane Dr.
St. Charles, IL. 60174

Learn more and register: https://shorturl.at/yg7cE

08/26/2026

Dukane: Your Partner in Advanced Laser Welding Solutions

We’re excited to showcase our laser plastic welding solutions designed to meet the most demanding needs of medical device and component manufacturing worldwide! Whether clear-to-color or clear-to-clear plastic welding, Dukane’s advanced technology delivers precision, reliability, and unmatched quality for your plastic joining applications.

Our offerings include:

NRGt: A turnkey, stand-alone, plug-and-play solution designed for easy implementation and exceptional performance.

NRGi: An automation-house-integration-ready system that allows manufacturers to integrate our laser welding technology into their production lines seamlessly.

With our proven expertise in plastic welding, we’re here to help you achieve efficient, repeatable processes and bring your projects to life faster!

Learn more at https://shorturl.at/HgzhB

08/25/2026

What Is Melt-Match®?
See how Infinity™ controls ultrasonic welding around the material’s melt behavior.

APPROACH: Gives the fastest approach to the weld position while ensuring that the contact force does not exceed the programmed value

INITIATE: Precise force, position, or power measurement used to initiate the ultrasonic welding process. Melt-Detect® is the patented process of resuming motion once the material has started to become molten

CONTROL: Melt-Match® parameters control the welding process “in motion”. Force is controlled via the velocity profile setting. The velocity profile can be set in 10 programmable steps to better control the flow of molten material

HOLD: Ability to program Dynamic and Static hold, by which the welded parts are held for re-solidification

REPORT: More meaningful data collection

Our Ultrasonic Welding experts are just a click away. Visit Dukane.com/infinty to learn more.

08/20/2026

Welcome to the next era of ultrasonic leadership!

We’re excited to announce that Dukane has joined THE CREST GROUP, bringing together complementary strengths across ultrasonic cleaning, welding and cutting, plastic welding and joining, tooling, automation, applications engineering, service, and aftermarket support.

Together, we’re creating an even stronger platform for our customers with access to a larger and more diverse product portfolio, expanded engineering resources, a greater service and support footprint, and enhanced lifecycle support.

By combining Dukane’s trusted brand and technical expertise with The Crest Group’s global platform, we’re better positioned to help customers solve complex manufacturing challenges faster, with greater depth and capability.

More capabilities. More expertise. More support. One stronger team. We look forward to what’s ahead.

https://lnkd.in/gBmJuv9x

08/17/2026

Wearable Continuous Glucose Monitors

Manufacturing wearable Continuous Glucose Monitors comes with a unique set of challenges. We understand that as a Product or Design Engineer working on these critical devices, you need to:

• Protect sensitive electronics from uncontrolled heat and vibration
• Achieve hermetic sealing against sweat, moisture, and contamination
• Maintain precise and consistent weld quality
• Scale production without introducing variability

This is where many other welding technologies begin to fall short.

Dukane’s Infinity™ Servo Ultrasonic Welder with patented Melt-Match® technology is leading the industry by helping medical device manufacturers:

✔ Control melt flow to protect delicate geometries
✔ Achieve repeatable, validation-ready welds at scale
✔ Minimize flash and particulate near critical pathways
✔ Use low, controlled energy to safeguard internal electronics
✔ Integrate seamlessly into automated, high-throughput assembly lines

So instead of worrying about the weld… You can focus on building devices that patients trust.

💡 Leading where others follow.

08/14/2026

Webinar: Prototype to Production: Building a Scalable Ultrasonic Welding Process

Discover how our ultrasonic welding experts help you develop a welding process that produces successful lab results and can be scaled into a repeatable, production-ready solution for high-volume manufacturing. Learn how designing parts for manufacturability from Day 1 and making informed decisions about equipment, tooling, automation, and process controls establishes the foundation for consistent weld quality across increasing production volumes, multiple machines, operators, and shifts.

Key Takeaways:
* Build repeatable process windows for high-volume production.
* Select the right pneumatic or servo ultrasonic welding platform.
* Design parts, joints, and tolerances for manufacturability
* Optimize tooling and system integration for performance and durability.
* Implement process monitoring and traceability to verify weld quality.

Wed, Aug 19, 2026 2:00 PM - 3:30 PM ET

Learn more and register: https://shorturl.at/mciOz

08/13/2026

Meet Quadro™ at PackExpo 2026.

Dukane continues to lead technological advancements in bonding plastics with the patented Quadro™ Ultrasonic Sealing Module, the next evolution in ultrasonic sealing technology designed to deliver unmatched precision, speed, and seal integrity for high-performance packaging. Quadro's innovative scrub-motion produces stronger, smoother seals by directing molten material precisely into the seal line. It eliminates pinholes and material overflow caused by standard ultrasonic horns, even across multilayer transitions, achieving superior hermetic seals for improved shelf life.

Key Benefits of Dukane's Quadro Ultrasonic Sealing Module:

+ Hermetic, High-Quality Sealing – Even for Thin Materials
+ Compact and Flexible Design+ Scalable for Large Seals
+ High-Speed Sealing with SynQro™
+ Eliminate Cold Seal Adhesives

Learn more about Quadro™ and how it achieves sealing speeds nearly double those of traditional ultrasonic systems. It is the ideal solution for high-output production lines where speed, quality, and reliability are critical:https://shorturl.at/HY5N9

See it in action at PackExpo 2026, Booth S-4321.

08/12/2026

Cuff Construction Using Patented Ultrasonic Bonding: Attach Elastic and Close Fold in One Step

The CEC Module attaches the cuff elastic and closes the fold in one ultrasonic bonding step. Traditional adhesive methods usually require two separate steps for these tasks. By combining them, the CEC Module simplifies machine design, reduces complexity, boosts production efficiency, and streamlines cuff construction.

Dukane brings years of experience in high-speed hygiene converting and offers patented ultrasonic bonding modules made for cuff construction. These solutions improve product performance, simplify manufacturing, increase reliability, and help manufacturers deliver greater value.

Find out more at: https://shorturl.at/ndhw4

08/11/2026

Better welds start with better process visibility.

Dukane’s proprietary iQ Explorer 3 software gives engineers the control and data needed to develop, monitor, and optimize ultrasonic welding processes with confidence.

From one intuitive interface, engineers can:

• Connect and manage multiple welders
• Configure process steps, trigger methods, and weld modes
• Create segmented velocity profiles to control each stage of weld collapse
• Establish process limits to identify suspect parts
• View weld graphs, cycle data, and parameters in real time
• Compare production results against reference welds
• Analyze averages, standard deviations, and Cpk values
• Create customized security levels for different users

Paired with the Infinity™ Servo Ultrasonic Welder, iQ Explorer 3 transforms weld data into actionable process insight, helping manufacturers improve repeatability, troubleshoot faster, and maintain tighter control over production quality.

See iQ Explorer 3 in action.

Leading where others follow.

Address

2900 Dukane Drive
Saint Charles, IL
60174

Telephone

+16307974900

Website

http://www.dukane.com/

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